Ford F-350 owners have reported 5 problems related to transfer case (under the power train category). The most recently reported issues are listed below.
The contact owns a 2006 Ford F-350. The contact stated that while driving approximately 70 mph, the vehicle independently swayed side to side without warning. The vehicle was towed to an independent mechanic, where it was diagnosed that the drive shaft, case shifter, transmission, lift pump, transfer case, left caliber, fuel line and rear shaft needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was 131,000.
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all problems of the 2006 Ford F-350
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The contact owns a 2012 Ford F-350 sd. The contact stated that the ignition was started and he shifted from four wheel low to four wheel high range. Once the gear lever was placed in reverse, the transfer case failed to respond, accompanied by an abnormally loud grinding noise. The vehicle then unexpectedly accelerated in reverse, which resulted in a crash. The contact sustained nerve damage to the spinal cord and severe injuries to the hands. A police report was not filed of the incident. There was also a strong ammonia odor that emitted inside of the vehicle. The vehicle was taken to an authorized dealer where the shifter control and transfer case were replaced however, the failure persisted. The vehicle was taken back to the dealer and they were still unable to remedy the problem. The contact also mentioned that the gear would not shift from revere to drive properly. The manufacturer was notified of the problem. The approximate failure mileage was 300.
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all problems of the 2012 Ford F-350
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Sales of a vehicle with supporting VIN data not matched to actual equipment received. This mismatched data has caused the wrongful ordering and installing of a replacement rear gear ratio that does not match up with the front ratio while in four wheel drive. This mismatch causes a bind on the transfer case which could explode and cause personal injury. Of course this might be a one time problem, but more than likely under modern manufacturing processes there could be an entire series of truck produced.
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all problems of the 2003 Ford F-350
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Shift on the fly 4wd system does not engage properly on the truck. When selecting 4wd and traveling under the owners manual required speed the vehicle takes over 2. 5 miles to engage or not at all. The truck has been to the dealer 2 times with no problems found. I video taped the incident at the end of February and no I cannot get the dealer to call me back at all. If the switch is left on and the unit does not engage I am afraid I will exceed the max recommended speed then the unit will attempt engagement and damage the 4wd.
Front hubs not locking in, causing loss of 4-wheel drive. Dealer has been notified. Consumer stated that the 4 wheel drive stuck. Also the transfer case and transmission were going in but no power in front wheels. The dealer said this was a factory default.
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all problems of the 1996 Ford F-350
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