Brake Disc Rotor Problems of GMC Sierra - part 1

GMC Sierra owners have reported 57 problems related to brake disc rotor (under the service brakes category). The most recently reported issues are listed below.

1 Brake Disc Rotor problem of the 2000 GMC Sierra

Failure Date: 08/16/2006

: the contact stated the rear passenger side tire had excessive wear and a noise was coming from the rear of the vehicle at various speeds. The contact removed the tire and replaced the caliper, rotor, and shoes. The vehicle was not inspected by a dealer or independent repair shop.

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2 Brake Disc Rotor problem of the 2002 GMC Sierra

Failure Date: 06/19/2006

Vehicle had severe symptoms of needing brake replacement at 32,000 miles (rears) and again at 42,000 miles (fronts). A burning smell coupled with very hot brake components and severe pedal pulsation was noticed. When repairs were done the brakes were found to be prematurely worn out and all parts showed unusually severe rust damage. The brake rotors were delaminated and falling apart. The rear backing plates, which usually last the life of the vehicle, had holes rusted through them. The valves were so rusted that they no longer can be used to bleed the old fluid out and will eventually cause an internal rust condition that can cause brake failure. In addition, on a vehicle that had inadequate brakes to begin with, a large portion of the rotor surfaces was not even being contacted by the brake pad. This caused an unsafe condition which drastically increased the stopping distance of this vehicle. New parts were installed and the old parts are available.

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3 Brake Disc Rotor problem of the 2002 GMC Sierra

Failure Date: 04/20/2006

During periodic safety inspection the dealer found that the rear disc brake rotors were badly rusted and providing little braking action. Vehicle is four years old with only 29,000 miles on it. Replaced at a cost of $850.

4 Brake Disc Rotor problem of the 2000 GMC Sierra

Failure Date: 03/16/2006

: the contact stated while having the brake sensors replaced NHTSA recall # 05v379000 concerning the service brakes antilock. The dealership determined the rotors were flaking apart due to corrosion.

5 Brake Disc Rotor problem of the 2001 GMC Sierra

Failure Date: 01/11/2006

Many problems: 4 wheel drive sensor, front end suspension, parking brake, service brakes, anti-lock brakes, speed sensors, radio, center console, engine noise rapping when starting, tailgate cables, anti-theft sensor, and now the battery voltage gauge needle excess dropping when stopping, engine idling to low when stopping. Dealer says problem is normal. Let's test drive a new truck and show me it is normal. This truck is a lemon in my eyes!.

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6 Brake Disc Rotor problem of the 2003 GMC Sierra

Failure Date: 01/07/2006

Needed all 4 brakes rotors and entire system replaced after 20000 miles.

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7 Brake Disc Rotor problem of the 2000 GMC Sierra

Failure Date: 10/17/2005

The contact stated while coming to a stop she depressed the brakes and the pedal went to the floor. She noticed brake fluid all over the road. The dealer told the manufacturer the brake lines were completely rusted. The rotors have been turned once due to accumulation of rust. The dealer told her the recall 05v379000 did not have anything to do with the brake system, just the sensor. Also, the dealer told her that because she did not have an established relationship, did not show loyalty to a specific dealer, and was not a current customer of GMC, they could not fix the vehicle under warranty.

8 Brake Disc Rotor problem of the 2002 GMC Sierra

Failure Date: 09/10/2005

The brake rotors are warping. There is rusting in the brake area. The consumer first noticed the problem on September 10, 2005. The consumer had the rotors cut to take off the bad metal. There have been no accidents.

9 Brake Disc Rotor problem of the 2002 GMC Sierra

Failure Date: 09/01/2005

The contact states had recall work completed, and the dealer discovered the rotors were severely corroded, and the brake pads needed to be replaced. The recall work was completed under NHTSA recall campaign 05v379000, concerning the anti-lock brakes. The service dealer suggested the metal contained in the rotors was defective. While the dealer acknowledged the fact that rotors should have a life span of more than 14,000 miles they refused to offer a free replacement. Therefore, the rotors and brake pads have not been replaced. The contact felt the recall should be expanded to include replacement of the corroded rotors. Updated 09/05/07.

10 Brake Disc Rotor problem of the 2002 GMC Sierra

Failure Date: 08/20/2005

The contact states the abs system is bad. It almost caused an accident on 8-20-05 because brakes went to the floor. There was no braking power. Had to shift the car into park to get the vehicle to stop. The contact was going very slowly when this happened. This was the first incident of this kind. The dealer repaired the vehicle. They replaced the wheel bearings, the hub, the rotors, and a cable that was attached to the wheel bearing on 8-22-05. It seems to be fixed as of now.

11 Brake Disc Rotor problem of the 2003 GMC Sierra

Failure Date: 08/17/2005

Service brakes, hydraulic:foundation components: disc:rotor while driving at any speed, and applying the brakes, there was extended stopping distance. The rotors were rusted through and wore out prematurely at approximately 8,000 miles. A manufacturer's defect was indicated.

12 Brake Disc Rotor problem of the 2002 GMC Sierra

Failure Date: 07/07/2005

2002 GMC Sierra. The consumer states the steering shaft bounced up and down, it was not correctly put in. This caused the front end bounce from the steering box to the steering wheel. This problem has been corrected, but the dealership stated they were having a lot of these problems. This has been happening since the purchase of the vehicle. The consumer thought the vehicle was out of alignment. Also, the rotors a had to be replaced because of the shaft bouncing up and down. The right tie rod was also replaced. The problem was constant with the vehicle.

13 Brake Disc Rotor problem of the 2002 GMC Sierra

Failure Date: 05/16/2005

Consumer stated brake failure resulted in extended stopping distance. Took to a dealer for this issue 3 times. Dealer's general manager said there was some type of problem but he did not know what caused it. No repairs or parts replaced. On oct 18, 2004 the rear rotors were turned. Even after the rotors were turned the brakes still performed poorly. The right fog light fell off while driving.

14 Brake Disc Rotor problem of the 2002 GMC Sierra

Failure Date: 03/06/2005

The front and rear rotors fell apart. The mechanic had to replace the rotors at 47,000 miles. He said it was a common problem. The consumer went to the dealer and they said it was normal. The consumer sent letters to GMC and they are returning letters.

15 Brake Disc Rotor problem of the 2001 GMC Sierra

Failure Date: 02/19/2005

I had a deer jump in front of me and I hit the brakes hard and my truck barely slowed down. I avoided the animal. I then tore apart all brakes and found the rear extremaly rusted. I replaced all pads, had rotors re-surfaced. Rear rotors were barely salvigable after sandblasting. Truck has 30,000 miles. This is not acceptable.

16 Brake Disc Rotor problem of the 2002 GMC Sierra

Failure Date: 02/15/2005

I took my truck in for an oil change and the dealer told me that my truck (50,000 miles) needed new front rotors because mine were "DE-laminated" I asked how this could happen and the mechanic could not give me a clear answer. The gm assistance center told me that the dealership told them the reason for this was I refused some dealer recommended maintenance, although the dealership service manager said that was not the case. I spoke to a metalurgist and he stated the problem was most likely from the manufacturing process caused by not cooling the rotors properly after the were cast, since both rotors are only defective on the inside face. I also own a 1990 chevy truck with 270,000 miles that still has the original rotors. I am afraid this defect could cause an occurrence of brake failure and I am afraid to drive the truck under highway conditions. Also, after asking numerous others, no one (other than gm) has heard of this phenomenon.

17 Brake Disc Rotor problem of the 2004 GMC Sierra

Failure Date: 01/10/2005

2004 GMC Sierra pickup truck, notice brake problems at about 12,000 miles took truck to dealer to see what problem was, concerned was wearing brake rotors in front end, was told that rotors were defected from manufacturer thy were turned wrong at factory, they tried to correct problem by turning them at dealer problem returned at 30,000 miles, went back to dealer to correct problem then front rotors were replaced and rear rotors were turned also, again at about 34,000 miles problems with rear rotors occurred they refused to warranty them I feel that there's a wider problem then just a few truck and s. U. V. And a recall and a inspection should be done on all rotors from this year of manufacturing should be done for safety reasons I did save the rear rotors for measurement in the future if needed.

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18 Brake Disc Rotor problem of the 2000 GMC Sierra

Failure Date: 12/14/2004

The front and rear rotors rusted prematurely. The dealership repaired the rotors three times, but the consumer is still having the same problems. Please provide more information. All these replacement rotors had very low mileage on them and would not pass pennsylvania state inspections. They were a. C. Delco gm replacement rotors. Consumer feel that gm rotors are poor quality and unsafe.

19 Brake Disc Rotor problem of the 1999 GMC Sierra

Failure Date: 11/23/2004

Metal is flaking off the wear surface of the rotors. The pads are not worn.

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20 Brake Disc Rotor problem of the 2002 GMC Sierra

Failure Date: 11/01/2004

Abs system failed, sensor faulty causing abs to engage at 3-4 mph, preventing vehicle from coming to a stop easily. The consumer noticed that all four rotors were rusted to the point of necessary replacement.

21 Brake Disc Rotor problem of the 2001 GMC Sierra

Failure Date: 10/29/2004

The contact stated the emergency brake did not work properly. The contact took the vehicle to the dealer, and they adjusted the cable. This adjustment did not take care of the problem. The dealer stated they were aware of the problem, however, they could not do anything about it because there was no recall at this time. He stated there was a problem with the rear rotors. The rotor/drum assembly rusted. The rusting was causing a decrease in the braking power. The rotors were so rusted they could not be turned. Updated 11/30/2005 -.

22 Brake Disc Rotor problem of the 2002 GMC Sierra

Failure Date: 10/20/2004

Our 2002 GMC Sierra was being inspected for state inspection when it was discovered that the rotors had completely rusted out. Contacted GMC and they told us that theyknew there was a problem, but that it would only be covered if reoprted during warranty period our warranty had expired as the vehicle had 36,800 miles on it and warranty wasonly for 36,000 miles. Rotors had to be replaced because vehicle was unsafe.

23 Brake Disc Rotor problem of the 2001 GMC Sierra

Failure Date: 09/22/2004

GMC 2001 Sierra. Brakes started to pulsate when stopping. Only 23,000 miles on odometer. The front rotors were too rusted and pitted to resurface. The dealer replaced them, but said it was my fault they rusted because I "did not drive the vehicle enough". They would not cover the pads under warranty.

24 Brake Disc Rotor problem of the 2002 GMC Sierra

Failure Date: 09/09/2004

My 2002 GMC Sierra has a braking problem when stopping from a slow speed. I took my concern to the dealer and they said the rear rotors were rusted and may need to be replaced. I think this should be a warranty issue as the truck has 32,000 miles and is less than 3 years old, it is unsafe to drive as it is. They tell me it is because I live in the northeast and is not a defect in materials. In 2002 at a brake symposium, sponsered by the manufacturers, it was noted that GMC took the metal chromium ouof the rotor alloy to save money. Chromium resists rust. Is there any help available?.

25 Brake Disc Rotor problem of the 2002 GMC Sierra

Failure Date: 09/03/2004

The consumer's vehicle had brake problems. The vehicle was taken to the dealer on sept. 3, 2004. All 4 brakes and rotors were replaced. The rotors broke on removal due to all the corrosion. New rotors were install but they have corroded again. Consumer heard clunking noise when turning steering wheel, dealership technician lubed the intermediate steering wheel and clunking was gone. After getting the rotors and brakes replaced about 2,026 miles later they have to be replaced again because of corroding.

26 Brake Disc Rotor problem of the 2002 GMC Sierra

Failure Date: 08/02/2004

Consumer took vehicle to the dealer for a tire rotation, and was told that the rotors were eating up the brake pads. Dealership repaired the braking system by resurfacing the rotors and providing new pads. However, because of the steel being used the rotors will continue to eat up the pads, and this operation will need to be resolved every 10,000 miles. Manufacturer stated that the climate where consumer lived was the reason why the problem occurred.

27 Brake Disc Rotor problem of the 2001 GMC Sierra

Failure Date: 07/27/2004

Premature failure of rear brake system. At 48005 miles the entire rear brake system comprised of rotors and pads needed replacement due to deterioration. The brakes were in such a state that the vehicle would not pass inspection. The front brakes only had normal wear. 50% of the vehicles miles are on the nys thruway.

28 Brake Disc Rotor problem of the 2002 GMC Sierra

Failure Date: 07/25/2004

Vehicle has 19000 miles on it and the brake rotors are badly scored and rusted, resulting in a pulsating brake pedal and the requirement of greater brake pedal pressure to stop the vehicle. The problem is primarily with the rear brakes, but the front brakes are starting to show the same signs. A recent brake inspection indicates that the brake pads are well within tolerance for wear, but the rotors will not pass pennsylvania state safety inspection in their current condition. I have consulted with at least four other individuals with similar vehicles that have encountered the same problem.

29 Brake Disc Rotor problem of the 2003 GMC Sierra

Failure Date: 07/23/2004

While driving at any speed, and applying the brakes there was extended stopping distance. The rotors were rusted and wore out prematurely at 7,700 miles. The floor manager ay the dealership indicated to the consumer this was a manufacturer's defect. The manufacturer was contacted and to this date had not responded.

30 Brake Disc Rotor problem of the 2001 GMC Sierra

Failure Date: 07/08/2004

The rotors were completely rusted, preventing the brakes from working effectively. Consumer took the vehicle to the dealer, and because it was not under warranty, dealer want to charge the consumer for repairs. Vehicle had 57,000 miles. Consumer bought an extended warranty, and the dealer claimed that the warranty didn't cover the rotors.

31 Brake Disc Rotor problem of the 2002 GMC Sierra

Failure Date: 07/01/2004

While driving vehicle experienced extended stopping distance but no noises. There was no accident or any other problems. Took car to dealer ,they stated rotors were rusted and worn out, and needed to be replaced. No problems since.

32 Brake Disc Rotor problem of the 2000 GMC Sierra

Failure Date: 06/25/2004

2000 GMC Sierra pickup. All of the rotors and brakes were replaced. The consumer currently had to replace the sensors for the abs. The dealer told the consumer that there was a defect. The abs light would come on when it shouldn't. The wheel sensors were bad. Over the course of 6 months, the consumer had to replace the brakes for $1, 000. After replacement, the consumer heard a clunking sound. The service department found that rust had fallen into the right front wheel.

33 Brake Disc Rotor problem of the 2002 GMC Sierra

Failure Date: 06/14/2004

When applying the brakes from low speed brake pedal pulsated, resulting in extended stopping distance . Dealer stated the rotors were rusted and flaking.

34 Brake Disc Rotor problem of the 2000 GMC Sierra

Failure Date: 06/09/2004

The rear rotors prematurely wore out. The dealership was notified, but did not resolve the problem. GMC stated that this was normal wear. The rotors had metal flaking that was below legal tolerance.

35 Brake Disc Rotor problem of the 2000 GMC Sierra

Failure Date: 04/02/2004

I purchased a 2000 GMC Sierra 9 months ago as a "GMC certified used vehicle" from a dealer with 33,000 miles on it. Now, at only 10,000(not hard) miles later,the front brake pads came apart & took chunks of metal out of both rotors,resulting in a $500. 00 front brake job(new rotors & pads). I don't think 10,000 miles is lot to ask from a set of pads & rotors,that the dealer's service dept said had 40% life left @ delivery.



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